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The minimum ambient temperature for regular computer cable laying is 0 ℃.
The maximum allowable working temperature for cables in the long term:
Name of insulation material |
Maximum allowable operating temperature
(℃)
|
polyvinyl chloride |
70 |
polyethylene |
70 |
XLPE |
90 |
| Polyolefin materials | 90, 105, 125, 150 |
silicon rubber |
180 |
Fluoroplastic |
200 |
Minimum bending radius: For unarmored structures, it should not be less than 6 times the outer diameter of the cable, while for armored or copper tape shielded structures, it should not be less than the outer diameter of the cable12 times.
After stable charging for 1 minute at 20 ℃ with a DC 500V voltage test, the insulation resistance should meet the following requirements:
Insulation material |
Minimum Insulation Resistance
MΩ·km
|
Polyethylene, cross-linked polyethylene, fluoroplastics |
3000 |
Polyvinyl chloride, silicone rubber |
25 |
There should be no open circuit between the paired shields and between the paired shields and the total shield
The cores of the cable, as well as between the cores and the shielding or other metal layers, should withstand a 50Hz AC voltage of 2000V/1min or 1500V/5min without breakdown.
Polyethylene has high insulation resistance, good voltage resistance, low dielectric constant, and minimal temperature and frequency effects on dielectric loss. It not only meets the requirements of transmission performance, but also ensures the service life of cables.
In order to reduce mutual crosstalk and external interference between circuits, cables need to adopt shielding structures. Shielding materials include tin plated or non tin plated copper wire, copper tape, copper plastic composite tape, aluminum-plastic composite tape, etc. The metal tape is produced by winding, and the overlap rate should usually not be less than 15%, but specific standards have special provisions, such as TICW/06, which stipulates that the overlap rate of shielding metal tape should not be less than 25%; The metal wire is produced by weaving, and the weaving coverage rate should not be less than 80%. If there are high requirements for anti-interference, the coverage rate can be no less than 90%.
The shielding requirements for cables are adopted according to different occasions: sub shielding (only the twisted pair group has shielding, each twisted pair group has shielding), total shielding (the cable only has one layer of total shielding after the cable core is formed), sub shielding+total shielding (including both structures mentioned above). According to the higher requirements of users and usage scenarios, the overall shielding structure can adopt a composite shielding method, which includes two layers of shielding, consisting of metal tape wrapping and metal wire weaving.
Note: If the cable has a sub shielding structure, the shielding pairs should have good insulation performance, and polyester tape or other non hygroscopic tape should be wrapped around the outside of the sub shielding.
Computer cables belong to electrical equipment cables, and the structure and composition materials of electrical equipment cables are the most complex. According to the special requirements of operating temperature and working environment, there are various types of composition materials for each structure of computer cables, as follows:
|
Maximum allowable operating temperature
(℃)
|
Name of insulation material |
Name of sheath material2 |
70 |
Polyethylene, polyvinyl chloride, thermoplastic polyolefin |
Polyethylene, polyvinyl chloride |
90 |
Polyvinyl chloride, cross-linked polyethylene, thermoplastic or thermosetting polyolefin |
Polyvinyl chloride, thermoplastic or thermosetting polyolefin |
| 105 | Polyvinyl chloride and thermosetting polyolefin materials1 | Polyvinyl chloride, thermosetting polyolefin |
| 125, 150 | Thermosetting polyolefin materials1 | Thermosetting polyolefin |
180 |
silicon rubber |
silicon rubber |
200 |
Fluoroplastic |
Fluoroplastic |
|
Note 1: For thermosetting polyolefin insulation above 90 ℃, it is recommended to use irradiation for crosslinking, especially for insulation materials with flame retardant requirements.
Note 2: Except for fluoroplastics and silicone rubber, if cost is not considered, other sheath materials can be matched and used in cables with insulation temperature levels lower than their own.
| ||
Computer cable detailed model, structure, size parameters:
Nominal cross-section () |
Wire diameter structure Number/diameter of wires (mm) |
Maximum outer diameter (mm) |
Approximate weight (kg/km) |
||||
DJYVP |
DJYVP2 |
DJYVP3 |
DJYVP |
DJYVP2 |
DJYVP3 |
||
1×2×0.5 1 × 2 × 0.75 1 × 2 × 1.0 1 × 2 × 1.5 |
1/0.80 1/0.97 1/1.13 1/1.38 |
7.6 8.2 8.8 9.5 |
7.3 7.8 8.5 9.2 |
9.6 10.0 10.6 11.3 |
65 71 81 100 |
47 52 61 78 |
83 90 103 124 |
1×2×2.5 2 × 2 × 0.5 2 × 2 × 0.75 2 × 2 × 1.0 |
1/1.78 1/0.8 1/0.97 1/1.13 |
10.5 10.5 11.2 12.6 |
10.2 10.0 10.7 12.1 |
12.3 12.5 13.2 14.6 |
132 109 134 158 |
109 84 106 129 |
164 139 165 196 |
2×2×1.5 2 × 2 × 2.5 3 × 2 × 0.5 3 × 2 × 0.75 3 × 2 × 1.0 |
1/1.38 1/1.78 1/0.80 1/0.97 1/1.13 |
13.8 16.2 11.0 12.2 13.7 |
13.3 15.7 10.5 11.7 13.2 |
15.8 18.2 13.0 14.2 15.7 |
244 270 132 169 196 |
211 243 105 139 165 |
284 343 163 202 236 |
3×2×1.5 3 × 2 × 2.5 4 × 2 × 0.5 4 × 2 × 0.75 |
1/1.38 1/1.78 1/0.8 1/0.97 |
15.0 17.2 11.8 12.7 |
14.5 16.7 11.3 12.2 |
17.0 19.2 12.8 14.7 |
249 347 165 206 |
214 308 135 173 |
303 415 199 242 |
4×2×1.0 4 × 2 × 1.5 4 × 2 × 2.5 5 × 2 × 0.5 |
1/1.13 1/1.38 1/1.78 1/0.80 |
14.4 15.7 18.7 13.0 |
14.0 15.0 18.2 12.5 |
16.4 17.7 20.9 15.0 |
249 310 462 194 |
206 272 400 162 |
295 370 518 233 |
5×2×0.75 5 × 2 × 1.0 5 × 2 × 1.5 5 × 2 × 2.5 |
1/0.97 1/1.13 1/1.38 1/1.78 |
14.0 16.0 17.5 20.9 |
13.5 15.5 17.0 20.4 |
16.0 18.0 19.5 23.0 |
247 288 384 564 |
212 250 341 496 |
299 349 449 627 |
7×2×0.75 7 × 2 × 0.75 7 × 2 × 1.0 7 × 2 × 1.5 |
1/0.8 1/0.97 1/1.13 1/1.38 |
13.8 15.3 17.4 19.0 |
13.3 14.8 17.0 18.5 |
15.8 17.3 19.5 21.2 |
242 310 375 512 |
207 272 333 448 |
296 368 441 566 |
7×2×2.5 8 × 2 × 0.5 8 × 2 × 0.75 8 × 2 × 1.0 |
1/1.78 1/0.80 1/0.97 1/1.13 |
22.7 15.3 16.8 19.2 |
22.2 14.8 16.3 18.7 |
25.0 17.3 18.8 21.5 |
728 277 367 455 |
654 240 325 382 |
798 336 429 499 |
8×2×1.5 8 × 2 × 2.5 10 × 2 × 0.5 10 × 2 × 0.75 |
1/1.38 1/1.78 1/0.80 1/0.97 |
20.4 24.5 18.2 20.0 |
20.0 24.0 17.7 19.5 |
22.6 26.8 20.2 22.0 |
592 850 382 486 |
520 770 319 417 |
649 950 430 538 |
10×2×1.0 10 × 2 × 1.5 10 × 2 × 2.5 12 × 2 × 0.5 |
1/1.13 1/1.38 1/1.78 1/0.80 |
22.8 24.7 28.8 18.8 |
22.3 24.2 28.3 18.3 |
25.0 27.0 31.2 21.0 |
579 752 1155 425 |
504 668 1000 360 |
640 817 1210 474 |
12×2×0.75 12 × 2 × 1.0 12 × 2 × 1.5 12 × 2 × 2.5 |
1/0.97 1/1.13 1/1.38 1/1.78 |
20.0 23.5 25.4 30.7 |
20.2 23.0 26.0 30.0 |
22.8 25.8 27.6 32.8 |
545 652 850 1305 |
472 574 765 1150 |
597 715 920 1367 |
14×2×0.5 14 × 2 × 0.75 14 × 2 × 1.0 14 × 2 × 1.5 |
1/0.80 1/0.97 1/1.13 1/1.38 |
19.5 21.5 24.6 26.7 |
19.0 21.0 24.1 26.2 |
21.7 23.7 26.8 29.0 |
475 622 736 1030 |
407 545 655 883 |
528 677 804 1070 |
14×2×2.5 16 × 2 × 0.5 16 × 2 × 0.75 16 × 2 × 1.0 |
1/1.78 1/0.80 1/0.97 1/1.13 |
32.5 21.0 23.0 26.0 |
32.0 20.5 22.5 25.5 |
35.0 23.0 25.0 28.4 |
1480 538 694 823 |
1315 466 613 738 |
1544 594 752 919 |
16×2×1.5 16 × 2 × 2.5 19 × 2 × 0.5 19 × 2 × 0.75 |
1/1.38 1/1.78 1/0.80 1/0.97 |
28.5 34.5 22.4 23.7 |
28.0 34.0 22.0 23.2 |
31.0 37.0 24.4 25.7 |
1165 1675 610 790 |
1010 1500 535 706 |
1209 1743 669 854 |
19×2×1.0 19 × 2 × 1.5 19 × 2 × 2.5 24 × 2 × 0.5 |
1/1.13 1/1.38 1/1.78 1/0.80 |
27.0 29.6 36.0 25.5 |
26.5 29.1 35.5 25.0 |
29.4 32.0 38.5 27.7 |
854 1350 1925 780 |
863 1185 1740 692 |
1056 1396 1998 876 |
24×2×0.75 24 × 2 × 1.0 24 × 2 × 1.5 24 × 2 × 2.5 |
1/0.97 1/1.13 1/1.38 1/1.78 |
28.2 32.5 35.2 42.5 |
27.8 32.0 34.7 42.0 |
30.7 34.8 37.6 45.0 |
1100 1320 1720 2465 |
940 1150 1910 2250 |
1141 1378 2159 2555 |
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